Kimray pilot regulator. 25 " Connection Type: Female NPT Kimray’s Back Pressure Regulator is a staple in oil and gas production and used in numerous oilfield applications. 01-2002 Kimray inherent flow characteristics conform to ANSI/ISA 75. This animation shows the moving parts inside the valve and the flow through the body. Our reliable pressure pilots send a signal to actuate your control valve. KIMRAY (#GABR) 4020 PV GLYCOL PUMP *REBUILT* KIMRAY (#YDM) 30 PR SENSE LINE PROTECTOR KIMRAY (#EMC) 2″ THREADED LOW PRESSURE 212 SMT MOTOR VALVE KIMRAY (#HCH) ¾” X 12″ SEPARABLE SOCKET KIMRAY (#ABC2) 212 SMT ADA DOUBLE ACTING MOTOR VALVE KIMRAY (#AFZ) 150 PG PILOT INDIRECT REGULATOR KIMRAY (#BAT) 12PL PILOT FLOATLESS LEVEL CONTROLLER Justin McMahan serves as a Product Manager at Kimray, and is responsible for Kimray's line of regulators, low pressure valves, pilots, and temperature controllers. 3-Way High Pressure Control Valves are used to divide flow into two directions, with the ability to seal off flow in one or the other direction. At Kimray, even one person can make a difference. The PILOT PLUG consists of two stainless balls rigidly connected together. The Pilot Assembly and Motor Valve Stem Assembly (Crosshatched) are the only moving units in the regulator. When compressed air can be used as the outside source of supply, it is a great way to mitigate emis-sions concerns related to vented gas. Float-Operated Controllers provide accurate, long-lasting liquid level control for your production vessel. Upstream Pressure (Red) is the supply pressure to the pilot and is also in constant communication with the top side of the MOTOR VALVE DIAPHRAGM. These valves are classified as intermittent venting (non-bleed), and meet most producer's emissions standards. These valves are classified as intermittent venting (non-bleed), and meet most producer's emissions standards. These packages can be set up with either a Diaphragm Controlled High Pressure Pilot or a Bellows Controlled High The Kimray Electric Actuator is designed for producers who want to automate their control valves without overcomplicating their processes. APPLICATIONS: Self-contained, pilot-operated regulator used for regulation of inlet pressure to gas compressors and control of supply or distribution system pressures where the pressure to the regulator varies significantly and regulated pressure must remain constant. Each monthly newsletter includes information on product improvements, tips on how to better optimize your site, videos and articles on how to complete your own repairs, as well as news about training and events. Select a product line below to view valve coefficients. In addition, their design can aid in recirculation applications on gas compressors and as fuel gas suppliers. The pneumatic source is isolated from the monitored pressure by a vent chamber which allows the monitored pressure to vent away if it reaches a high enough pressure to cause diaphragm failure. Our regulators use gas from your production as the supply to actuate the valve. The pilot may be remotely installed to operate a control valve, and the two working together function as a pressure regulator. Pilot NACE MR0175 At Kimray, even one person can make a difference. This places a force against a thick diaphragm which is in contact with the controlled pressure on the side opposite of the spring. The pilot plug assembly will adjust its position depending on the if the sense pressure is above the pressure setpoint of the pilot. The High Pressure Control Valves is a versatile solution for your oil and gas production needs. Electric Actuator & Electric Pilot Assembly Attach Electric Actuator to Valve Body Place the Electric Actuator on the valve body, oriented so users can easily access the circuit board and fully tighten the four bolts. Catco Catalytic Heater Enclosure Packages will help alleviate freezing and hydrate formation in applications that may involve some combination of large pressure cuts, low ambient temperatures, and potential for liquids in the gas stream. These controllers are commonly used for controlling a set temperature in direct or indirect heaters, emulsion treaters, reboilers, steam generators, heat exchangers, cooler shutter controls and salt bath heaters. The pressure pilot was one of Kimray’s first innovations, and there’s a reason that energy producers have trusted it for decades. OPERATING PRESSURE RANGES: 10 psig to 300 psig The Pilot assembly and Motor Valve Stem Assembly (Crosshatched) are the only moving units in the regulator. Please note that the amount of movement shown is exaggerated to demonstrate the working concept. We're more than parts. Pilot may be installed remotely from the control valve, sensing upstream or downstream Kimray Back Pressure valve control pressure upstream of the valve by adjusting the set point to the desired max upstream pressure. High Pressure Pilots can operate at set point pressures as low as 5 psig and as high as 300 psig. Symbols include: Gate Valve Globe Valve Ball Valve . How does a pneumatic pilot work? In the simplest form, a pressure pilot works like the pilot integrated regulator. He collaborates with Kimray's engineering, manufacturing, and quality teams to optimize the performance of our products and make a difference for our customers. Kimray is an innovative designer and manufacturer of control equipment used extensively in oil and gas production around the globe. 01. Making a difference includes everything from pulling parts, to making good valves, to performing exceptional service for our customers. Regulators perform one of three functions. These pilots are commonly used on control valves to operate them as Backpressure or Pressure Reducing regulators. From our first three-inch pilot-operated back pressure regulator to our catalog of thousands of upstream and midstream products, we put our A3 Description The Kimray back pressure regulator combines a pressure pilot with a control valve. Except where liquid or very low gas pressure is involved, upstream gas is used to oper-ate the valve. Upstream gas is used to operate the valve. The 150 PG Pilot has a set pressure range of 150-1500 PSIG. Let's look at what producers find so useful about the Kimray line of regulators and explore a few of the most popular product options. Low Pressure Regulators Looking for additional documentation for your product? Select your model to be directed to the appropriate catalog download. Beginning with the control valve in a closed position and the adjusting screw not yet calibrated to a desired set point, the upstream pressure begins to flow – in this example, up Can Pressure Reducing Regulators be used with both gas and liquid? Typically, the standard process media is natural gas. It is operated by control of a pneumatic input signal to open or close the valve depending on its configuration, and can be fitted with optional electric A Back Pressure Regulator monitors and controls upstream pressure. Upstream pressure enters the valve, travels under the seat and exits through the downstream side of the body. In this video we’ll show you how to disassemble, inspect, and maintain a standard 2” Back Pressure Regulator using a Kimray A3 Description The Kimray back pressure regulator combines a pres-sure pilot with a control valve. Otherwise known as a “pilot-integrated valve,” Pressure Regulators are often used as suction controllers. The Kimray 30 HPG-D Reg Pilot is a pressure sensing device designed to output a gas signal based on a set pressure. We use only the highest quality materials, and our products are manufactured at our headquarters in Oklahoma City, USA. That was just the beginning for Kimray, Inc. Gas must be clean and dry. Used on separators, flow treaters, compressor stations, and gas gathering systems. is proud to offer Kimray Valves products Talk with Us Browse Products Since 1948, Kimray has been dedicated to service. These pilots are commonly used on control valves to operate them as Backpressure or Pressure Reducing Regulators with an Outside Supply of Liquid Nitrogen or Compressed Air Producers use a Pressure Reducing Regulator to monitors and control downstream pressure. 01 -1985 * Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of 10-250psig, 10-285psig & 10-300psig High Pressure Back Pressure Packages combine a High Pressure Control Valve with a pressure pilot, supply gas regulator, drip pot, and sense line protector to provide back pressure regulation on high pressure production vessels. These valves can be fitted with optional electric actuation, or operated with compressed air for zero-emission requirements. In the pilot, a spring is compressed with an adjusting screw. While the body and other shell components can last for years, the internal components experience wear and tear that can affect production processes. You can use these Kimray pilots for a myriad of applications. For reducing pressure in high pressure application, you can use a High Pressure Pressure Reducing Package. a proportional signal when the monitored pressure deviates from the desired set pressure. The PILOT SPRING in the This repair manual contains information concerning the 30 HPG Pressure Pilot. Each P&ID has its own legend that identifies the symbols for the various equipment. The PILOT SPRING in the Select a product line below to view valve coefficients. It is an integrated valve because the pilot and the valve are one piece. Kimray 75 PG Pilot Indirect AFZ2 These pilots are most commonly used in Kimray Pressure Regulator Packages. Kimray machines iron, steel, and aluminum, as well as thermoplastic materials, to build our comprehensive line of control valves The Kimray Non-Vent Pressure Reducing Regulator monitors and controls downstream pressure. Attach the coupling Kimray HPMV (ECP) - 2" X 2", High Pressure Motor Valve, 2000 PSI WP, FNPT threaded, 1" trim, Kimray Lead Time: 4 weeks The Kimray ECP High Pressure Control Valve is used as a dump valve or a pressure regulator. Connection Size: 0. These valve packages are operated by control of a pneumatic signal to open or close the valve depending on its configuration. The area of the MOTOR VALVE DIAPHRAGM is twice the area of the In this video, we look at the production flow through a pressure reducing control valve package, configured with a diaphragm controlled high pressure pilot. As the two forces work against each other, they continually Valve Sales Inc. However, the Pressure Reducing Outside Supply Regulator can handle “wet gas” since that gas does not interact with the pilot assembly. What are the Most Common Control Valve Symbols? The control valve symbols on a P&ID differ depending on the type of valve specified for the application. or call anytime at 800-654-6706 The pilot may be installed as a Back Pressure Regulator with a Pressure Closing Control Valve (aka motor valve). This valve is "stem-guided" meaning that stem itself guiding the trim into High Pressure Pressure Reducing Packages combine a High Pressure Control Valve with a pressure pilot, supply gas regulator, drip pot, and sense line protector to hold a consistent set point downstream of the valve on high pressure flow lines. Nov 7, 2018 ยท Kimray offers a wide variety of pilots and relays, each Designed to provide a service that customizes the operation of a valve to your needs. The same pilot plug assembly in the regulator is present in the pilot. Back Pressure Regulation Back Pressure Regulator Package on a Separator A High Pressure A pressure reducing valve holds a consistent set point downstream of the valve. These pilots are commonly used on control valves to operate them as Backpressure or A pressure reducing valve holds a consistent set point downstream of the valve. It contains information on safety, scope, descriptions, maintenance, special tools, disassembly, inspection, assembly, and testing procedures. Electric controllers in energy production are becoming widely used, and they introduce new scenarios that operators may be less familiar with than pneumatic or m Kimray Kimray 30 HPG-D REG PILOT Repair Kit: RSR Kimray 30 HPG-D REG PILOT Repair Kit: RSR $36. Using a 1/2" wrench, manually turn the shaft to adjust the stem down until it touches the trim stem. Supply Gas Regulators offer pressure-reducing service in which a supply of consistent pressure is required for pneumatic instruments and pilot-operated controllers. Beginning with the valve in a closed Justin McMahan serves as a Product Manager at Kimray, and is responsible for Kimray's line of regulators, low pressure valves, pilots, and temperature controllers. - Valves & Regulators Serving East / Central Texas With Locations in Kilgore & Nixon In 1948 a little start-up in Oklahoma City revolutionized pressure regulation in the oil and gas industry by introducing a three-inch pilot-operated back pressure regulator. Oil and gas producers use a Pressure Reducing Regulator to maintain a downstream pressure set point. KIMRAY (#ABC2) 212 SMT ADA DOUBLE ACTING MOTOR VALVE KIMRAY (#AFZ) 150 PG PILOT INDIRECT REGULATOR KIMRAY (#BAT) 12PL PILOT FLOATLESS LEVEL CONTROLLER KIMRAY (#HAT) T12DAM THERMOSTAT KIMRAY (#YTX) DP200 DRIP POT W/MTG TAB KIMRAY (#DAA) 26 SWA TREATER VALVE KIMRAY (#GAF1) 9020 PV GLYCOL PUMP-VITON KIMRAY (#AAA) 212 SGT-BP GAS BACK PRESSURE REGULATOR Kimray flow equations conform to ANSI/ISA - 75. With the adjusting screw unthreaded, there is no tension on the pilot assembly to move the valve to an open position. Remove the lid from the actuator with a 1/2” wrench. To work properly, the gas must be clean and Justin McMahan serves as a Product Manager at Kimray, and is responsible for Kimray's line of regulators, low pressure valves, pilots, and temperature controllers. S. High Pressure Pressure Reducing Packages combine a High Pressure Control Valve with a Pressure Pilot, Supply Gas Regulator, Drip Pot, and Sense Line Protector to hold a consistent set point downstream of the valve on high pressure flow lines. You can also follow along with our Repair Video. While there is some variation, examples of the standard symbols for control valves are in the PDF below. The Kimray back pressure regulator combines a pressure pilot with a control valve. Spring Loaded Regulators Kimray's Spring Loaded Back Pressure Regulator is a dependable, easy-to-operate, zero-emissions solution for holding back pressure on an oil and gas vessel. As A3 Description The Kimray back pressure regulator combines a pres-sure pilot with a control valve. Kimray Inc. We're a partnership. These regulators use gas from your production as the supply to actuate the valve. The Kimray gas operated pressure pilot produces a pneumatic signal when the monitored pressure deviates from the desired set pressure. Talk to a specialist at (405) 525-4298 or fill out a quick product message form. Kimray Electric Actuator Setup for Dump Valve Applications [LPHV & Level Switch for Gap Control] Back Pressure and Pressure Reducing Regulators (BP & PR) | Kimray Beyond the Basics Training Upstream oil and gas producers around the globe use gas pressure regulators to control processes on numerous vessels for many different applications. Kimray machines iron, steel, and aluminum, as well as thermoplastic materials, to build our comprehensive line of control valves How a Bellows Controlled Pressure Reducing Package Works Next we’re going to look at the production flow through a High Pressure Pressure Reducing Package configured with a Bellows Controlled High Pressure Pilot. We believe in doing the right thing for its own sake. We believe in serving our customers, our team, and our community. The lower seat for the PILOT PLUG is the pressure vent (Yellow to Atmosphere). The upper seat for the PILOT PLUG is the Motor Valve Diaphragm Pressure inlet (Red to Yellow). 57 Add to Cart Kimray 30 HPG-D REG PILOT, AHJ The Kimray 30 HPG-D Reg Pilot is a pressure sensing device designed to output a gas signal based on a set pressure. What is a Pressure Reducing Regulator? Kimray’s Pressure Reducing Regulator is used to maintain a downstream pressure set point. This downstream pressure also travels through the sense line into the pilot housing and underneath the Kimray is an innovative designer and manufacturer of control equipment used extensively in oil and gas production around the globe. In the pilot a spring is compressed with an adjusting screw. Kimray's industry-standard regulators can be used for back pressure or pressure reduction. Adjusting Screw Pilot Spring Pilot Diaphragm Pilot Plug Motor Valve Diaphragm Oil Modulating Diaphragm Balancing Diaphragm Kimray is an ISO 9001- certified manufacturer. Often used with a Kimray OPERATION: The Pilot Assembly and Motor Valve Stem Assembly (Crosshatched) are the only moving units in the regulator. Read more at Valve Sales Inc. Often used with a Kimray control valve, the pilots work separately to send a signal, activating the valve or another pilot. Set Point Pressure Max Working Pressure At Kimray, even one person can make a difference. These valve packages are operated by control of a pneumatic signal to open or close the valves depending on their configuration. Integrated Pilot The pilot and the valve body are one piece, making U. These regulators can be used to flow liquid or gas, or both simultaneously. The Kimray 150 PG Pilot is a pressure sensing device designed to output a gas signal based on a set pressure. Pilot Diaphragm Assembly Supply Pressure Controlled Pressure Output Pressure Equal to or not less than 60% of maximum upstream pressure when used to operate low pressure control valves. When building a regulator package with a Kimray High Pressure Control Valve and Control Valve Pilot, the standard configuration calls for the following: Back Pressure control: a fail-open valve Pressure Reducing control: a fail-closed valve This is based on the assumption that a back pressure regulator protects the upstream from over pressure and therefore should “fail open,” and that a KIMRAY (#AHJ) 30 HPG-D REG PILOT The 30 HPG-D is used to produce a pneumatic output signal when the monitored pressure falls below the set pressure. This valve is "stem-guided" meaning that stem itself guiding the trim into What is a Pressure Reducing Regulator? Kimray’s Pressure Reducing Regulator is used to maintain a downstream pressure set point. Upstream pressure flows into the valve inlet and travels through the A3 Description The Kimray Gas Pilot operated Pressure Regulator combines a pressure Pilot with a Control Valve. Kimray's dynamic control valves and ball valves give you accurate flow control across a wide range of of applications. As Control the pressure in your gas or liquid system with our industry-standard Back Pressure Regulators. Justin McMahan serves as a Product Manager at Kimray, and is responsible for Kimray's line of regulators, low pressure valves, pilots, and temperature controllers. The back Pressure Regulator maintains a constant upstream pressure, the pressure reducing regulator maintains a constant downstream pressure and the differential Pressure Regulator maintains a constant difference between upstream and Differential Pressure Pilots connect across the orifice plate of a meter run to maintain a constant stable pressure differential across the meter run. The pilot may be used as a pressure monitor that provides an output signal when the sensed pressure falls below the set pressure or when the signal goes above the set pressure. Founded in 1948, Kimray pledges the highest quality valves and control equipment with true customer service. Utilizes process gas to operate integrated pilot. APPLICATION: Self-contained, pilot-operated regulator ideal for use in liquid packed systems where an auxiliary source of supply air or dry gas pressure available. Except where liquid or very low gas pressure is involved, upstream gas is used to oper- ate the valve. Today, our engineering team utilizes ongoing R&D and feedback from producers to create products that are easy to use, long lasting, repairable, & sustainable. Founded in 1948, Kimray operates a 360,000 square-foot facility and employs more than 800 people to serve an expanding customer base. 11. The PILOT SPRING in the bonnet loads From pilots and temperature controllers to liquid level controllers, we have what you need to get the job done. The pilot and the valve come together as one piece, maki Temperature Controllers are pilots that sense temperature and send a pneumatic signal, usually to a control valve (burner valve), that will allow more or less fuel gas to a burner. This document provides installation, operation, and maintenance instructions for Kimray pilot operated pressure regulators. Watch Repair Video Pilot NACE MR0175 At Kimray, even one person can make a difference. Included are detailed instructions regarding disassembly, repair, assembly and testing. This places a force against a thick diaphragm which is in contact with the controlled pressure on the side opposite Types of High Pressure Control Valve Packages Back Pressure Packages vs Pressure Reducing Packages Kimray High Pressure Control Valve packages perform the same functions as Back Pressure and Pressure Reducing Regulators, but at higher working pressures—from 300 PSI to 4000 PSI, depending on the model. APPLICATION: Self-contained, pilot-operated regulator used on vent lines for separators, heat treaters, compressor stations, gas gathering systems. 6 key Features of Pressure Regulators 1. Kimray offers a wide variety of pilots and relays, each designed to provide a service that customizes the operation of a valve to your needs. It can be used as a dump valve, pressure regulator, suction controller, recirculation valve, as well as in plunger lift or flowback applications. SIGNAL PILOTS Kimray signal pilots enhance a pneumatic or mechanical signal providing a reversed, multiplied, volume boosted or on-off signal pressure to operate motor valves, burners or dump valves. Engineering Smart design engineering has been key to Kimray’s success since founder Garman Kimmell designed the pilot-operated back pressure regulator. thiw8 spmu1k gggpwr jvvy df 9mu asaryy mpeff vjzidu xgu